Book 1

ATSG Chrysler 41TE (A604) Technical Manual is necessary to diagnose, overhaul and/or repair the Chrysler A604 transmission. Chrysler 41TE (A604) Transaxle can be found in many Chrysler vehicles from 1989 and up.

This covers assembly, dis-assembly, diagnosis, and troubleshooting. There have been many engineering changes in this transmission since its introduction.

ATSG breaks down the process step by step to provide you with a very detailed description on the "how to" help you in repairing, overhauling or servicing the A604 automatic transmission.

Their technical manuals are in-depth, detailed & continue to assist many technical professionals & "Do-It-Yourselfers" across the globe saving them tremendous amounts of time & money. If you are looking to complete a band adjustment, torque specs, service a transmission, shift kits, or just doing a full rebuild on a unit our technical manuals are a must have. It covers everything from parts identification, exploded views, home specs, wiring harness locations, routing, electrical diagrams, internal planetary components, how to disassemble a transmission, how to rebuild the individual components, torque specs, valve body identification, extension housing overviews and much, much more.

This is a complete A604 41TE transmission series technical repair service manual put together by the ATSG to cover the procedures for transmission inspection, repair, disassembly, rebuilding, diagnosis and troubleshooting. Useful for both professional mechanics and DIYers.

INFORMATION COVERED IN THIS TECH MANUAL

Trouble codes and fixes related to the transmission

Checkball locations

Bushing locations

Clutch Clearance Specifications

Exploded views and diagrams

Electrical volt and OHMS information

Endplay check procedures and recommendations

Solenoid locations and specifications

Thrust washer locations

Torrington bearing locations

Torque Specifications

Valve body details. Including assembly information and locations of springs and valves

A604 A606 41TE ATSG Technical Service and Repair Manual

APPLICATIONS

200 2011 L4 2.4L 4

Spd FWD

300M 1999-2004 V6

3.5L 4 Spd FWD

Breeze 1996-2006 L4

2.0L 2.4L 4 Spd FWD

Cirrus 1995-2006 L4

2.4L; V6 2.5L 4 Spd FWD

Concorde 1993-2004 V6

2.7L 3.2L 3.3L 3.5L 4 Spd FWD

Fifth Avenue 1993 V6

3.3L 4 Spd FWD

Imperial 1990-1993 V6

3.3L 3.8L 4 Spd FWD

LeBaron 1995 V6 3.0L

4 Spd FWD

LHS 1994-2001 V6 3.5L

4 Spd FWD

New Yorker 1994-1996

V6 3.5L 4 Spd FWD

New Yorker 1989-1993

V6 3.0L 3.3L 4 Spd FWD

Pacifica 2004-2008 V6

3.5L 3.8L 4 Spd FWD AWD

Prowler 1997-2002 V6

3.5L 4 Spd FWD

PT Cruiser 2001-2011

L4 2.4L 4 Spd FWD

Sebring 1995-2010 L4

2.0L 2.4L DOHC 4 Spd FWD

Sebring 1995-2010 V6

2.7L 3.0L 4 Spd FWD

Sundance 1993-1994 V6

3.0L 4 Spd FWD

Talon 1995-2000 L4

2.0L; V6 2.5L 4 Spd FWD

Town & Country

1989-2007 V6 3.0L 3.3L 3.4L 3.8L 4 Spd FWD AWD

Town & Country

2008-2011 V6 3.3L 4 Spd FWD AWD

Vision 1993-2004 V6

2.7L 3.2L 3.3L 3.5L 4 Spd FWD

Voyager 1995-2007 L4

2.4L 4 Spd FWD

Voyager 2008-2010 V6

3.3L 4 Spd FWD

Voyager 1995-2007 V6

3.0L 3.3L 3.8L 4 Spd FWD

Grand Voyager

1997-1998 V6 3.8L 4 Spd AWD

Avenger 1995-2011 L4

2.0L 2.4L DOHC 4 Spd FWD

Avenger 1995-2010 V6

2.7L 3.0L 4 Spd FWD

Caravan 1990-2007 L4

2.4L 2.5L 4 Spd FWD AWD

Caravan 1990-2007 V6

3.0L 3.3L 3.8L 4 Spd FWD AWD

Caravan 2008-2011 V6

3.3L 4 Spd FWD AWD

Intrepid 1993-2004 V6

2.7L 3.2L 3.3L 3.5L 4 Spd FWD

Journey 2009-2011 L4

2.4L; V6 2.7L 4 Spd FWD AWD

Neon 2002-2005 L4 2.0L;

V6 2.4L 4 Spd FWD

Spirit 1989-1995 L4

2.5L; V6 3.0L 4 Spd FWD

Stratus 1995-2007 L4

2.0L 2.4L DOHC 4 Spd FWD

Stratus 1995-2007 V6

2.5L 2.7L 4 Spd FWD

Eclipse 1995-1998 L4

2.0L Non-Turbo 4 Spd FWD

Journey 2009-2011 L4

2.4L; V6 2.7L 4 Spd FWD AWD

Neon 2002-2005 L4

2.0L; V6 2.4L 4 Spd FWD

Spirit 1989-1995 L4

2.5L; V6 3.0L 4 Spd FWD

Stratus 1995-2007 L4

2.0L 2.4L DOHC 4 Spd FWD

Stratus 1995-2007 V6

2.5L 2.7L 4 Spd FWD

Eclipse 1995-1998 L4

2.0L Non-Turbo 4 Spd FWD

Book 2

Chrysler A604 (41TE) “Update Handbook” Revised – ATSG (Automatic Transmission Service Group) PDF. This “Update Handbook” will explain each change, the reason for the change, any interchangeability concerns created by the change and any part numbers necessary to “Update” your unit. This manual has been designed to be used in conjunction with the assembly and disassembly manual, also available from ATSG.

Since the introduction of the Chrysler A604 (41TE) transaxle in model year 1989, there have been many engineering changes to greatly improve pleaseability, durability and driveability concerns. These changes have affected nearly every part used in the A604 (41TE) transaxle.

Applications:

1989-1993 Chrysler New Yorker

1989-1995 Chrysler LeBaron

1989-2007 Dodge Caravan (China 2009–present)

1989-1993 Dodge Daytona IROC

1992-1993 Chrysler Daytona IROC EU

1989-1993 Dodge Dynasty

1989-1994 Dodge Shadow

1989-1994 Chrysler Saratoga EU

1989-1994 Plymouth Sundance

1989-1994 Dodge Spirit

1989-1994 Plymouth Acclaim

1989-2000 Plymouth Voyager

1990-1993 Chrysler Imperial

1990-1993 Chrysler New Yorker Fifth Avenue

1990-2010 Chrysler Town and Country

1992-1994 Plymouth Duster

1995-2000 Chrysler Cirrus

1995-2006 Chrysler Sebring

1995-2006 Chrysler Stratus EU

1995-2000 Dodge Avenger

1995-2006 Dodge Stratus

1995-2006 Chrysler Sebring EU

1996-2000 Plymouth Breeze

2000-2003 Chrysler Voyager

1989-2003 Chrysler Voyager EU

2001-2010 Chrysler PT Cruiser

2002-2003 Dodge Neon

2004-2008 Chrysler Pacifica

1995-1999 Mitsubishi Eclipse Non-turbo

CONTENTS

NEW 4 RING STATOR

NEW OVERDRIVE/REVERSE LIP SEALS

NEW PARKING GUIDE BRACKET AND PARKING PAWL

TRANSAXLE CONTROLLERS

BELL HOUSING IDENTIFICATION AND TURBINE SHAFTS

NEW 4 DISC OVERDRIVE CLUTCH PACK

NEW PRNODL AND NEUTRAL SWITCHES

NEW OVERALL GEAR RATIOS

NEW TRANSFER SHAFT

NEW TRANSFER GEARS

OD/REVERSE PISTON CHANGE NO. 1

OD/REVERSE PISTON CHANGE NO. 2

NEW INPUT CLUTCH HUB AND “O” RINGS

NEW COOLER BY-PASS VALVE ASSEMBLY

FAILURE DUE TO LACK OF LUBE

VALVE BODY CHANGES

NEW P.R. VALVE AND SPACER PLATE

REVISED SOUND COVER AND SOLENOID PLATE

REVISED LOW/REVERSE PISTON SEALS

REVISED 2-4 CLUTCH PISTON RETAINER

2-4 AND LOW REVERSE CLUTCH ASSEMBLY PROCESS

INPUT CLUTCH DRUM SNAP RING IDENTIFICATION

FAULT CODE IDENTIFICATION CHART

CHECKBALL LOCATION CHANGES FOR 1995

NEW TRANSAXLE RANGE SENSOR (TRS)

NEW 2-4 REACTION PLATE TAPERED SNAP RING

NEW SOLENOID PACK

NEW DESIGN FINAL DRIVE CROSS SHAFT RETAINERS

GEAR RATIO IDENTIFICATION FOR 1989 THROUGH 2002

Language: English

Format: PDF

Pages: 120