ATSG - BMW-Audi-VW - TF60-SN-09G-09M-09K Overseas Technitions Guide - (2010)

Atsg BMW Audi Volkswagen TF60-SN 09G 09M 09K Technicians Guide

The TF60-SN is a front wheel drive 6 speed fully automatic electronically controlled

transmission that is used in the BMW Mini Cooper, Volkswagen and Audi vehicles. This

transmission is referred to as the TF60-SN, 09G, 09M and in some overseas vehicles an 09K. As

a result there are a variety of different case and part configurations. Some of these units have the

heat exchanger attached to the transmission while others use a remote heat exchanger. This

alters the case and valve body and if incorrect parts are used, severe planetary failure will occur.

This manual covers these differences so that this mistake will not happen to you. This manual

also reveals how easy it is to cross connect solenoids causing multiple shift complaints. But it

also shows you how to get it right the first time saving you time and money and a headache you

really do not need to have. You will also find detailed information on the valve body, sprag

rotation, clutch pack stack ups, diagnostic OBD II and VAG codes, solenoid amp charts, valve

body mapping for circuit tracing as well as a complete set of oil schematics.

The Japanese automatic transmission manufacturer AISIN Co., LTD is the developer of the FWD TF60-SN

Transmission, a 6 speed fully automatic and computer controlled transmission. Vehicle applications known at the time of printing is as follows:

• AUDI A2 2006-On 2.0L 09G (TF-60SN)
• AUDI A4 2006-On 2.0L 09G (TF-60SN)
• AUDI TT 2003-04 1.8L 09G (TF-60SN)
• BMW Mini Clubman 2008-On 1.6L 09G (TF-60SN)
• BMW Mini Cooper 2002-On 1.6L 09G (TF-60SN)
• SEAT Altea 2004-On 09G (TF-60SN)
• SEAT Leon 2005-On "1.4, 1.6, 2.0L" 09G (TF-60SN)
• SEAT Toledo 2004-On "1.6, 1.9, 2.0L" 09G (TF-60SN)
• VW Beetle 2005-On "1.8, 1.9, 2.0, 2.5L" 09G (TF-60SN)
• VW Eos 2007-On "2.0, 3.2L" 09G (TF-60SN)
• VW Jetta 2005-On "1.9, 2.0, 2.5L" 09G (TF-60SN)
• VW Passat 2006-On 2.0L 09G (TF-60SN)
• VW Tiguan 2008-On "1.4, 2.0L" 09G (TF-60SN)
• VW Touran (Non US) 2003-On "1.6, 1.9, 2.0L" 09G (TF-60SN)
• VW Passat 2006-On 3.6L 09M (TF-60SN)

When Volkswagen engineers developed the transmission in conjunction with Aisin and adapted it to

Volkswagen vehicles they gave it the 09G/09M designation.

This transmission is very similar to the AF40-6 transmission but with two very significant differences. One is the B1 brake band has been eliminated and replaced with a B1 Clutch Pack. The other is the rear cover that gave access to the C/K2 clutch has been eliminated.

As a result of this transmission being used in a variety of applications, the number of friction plates in a clutch pack will vary depending upon torque load.

It uses the Lepelletier planetary system and is gear ratio sensitive requiring correct transmission interchange.

The advantage of this Lepelletier arrangement is its simple, space-saving and lightweight design. lt combines a simple planetary gearset with a subsequent Ravigneaux arrangement. This makes six speeds possible with only five shifting elements.

The computer controls both shift timing and shift feel with the use of solenoids. The computer monitors gear ratio through the Input and Output shaft Hall Affect Speed Sensors. It also can determine the rate of change and adapt the shifts as friction elements wear.

Language: English

Format: PDF

Pages: 97